Note
yellow color from melting brass. |
Wear a respirator!
Smoke from molten brass is Dangerous!
Brass alloys melt between 1750F and 2050F.
Without a pyrometer: after all metal has turned to liquid, run furnace
4-5 minutes more, then pour.
|

Turn off
furnace and remove lid. Set hot lid on a brick or other hard surface. Things
like to stick to a hot surface. |

Scrape off
impurities and dross. |

Remove
crucible from furnace. |

Pour into
mold, watching pop-up though the smoke. The "pop-up" tells you when the mold
is full and to stop pouring! |

Pigs or
ingot molds. Excess metal is poured off and should not solidify in
the crucible. |
 |

Mold after
pouring. Metal solidifies in less than 1 minute, but is still very soft.
|

After 15
minutes to cool, the mold is opened. The sand and casting are still very
hot, wear gloves! |

Gate
from the cope side. |

Brass
casting. Note the rough area at the "runner extension" (end) and the sprue
base, not on the casting. The gating system skims the metal as it enters the
casting cavity. |
 |
 |
| Finishing instructions:
After filing the edges, lightly rub with 220 grit (or higher) sandpaper.
Use a wire brush to hit low spots. Buff with a proper buffing wheel and
compound, hard wheel, then soft. |
|